Used Pitney Bowes FlowMaster RS & FlowMaster 12000 Inserters – Multi-Line Systems
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General availability of Pitney Bowes FlowMaster RS and FlowMaster 12000 inserter systems, including 6-station and 12-station configurations from 2004–2014. These high-speed inserting platforms are widely used in direct mail, transactional mail, statement processing, and high-volume production environments.
Lines may be equipped with MCS inkjet systems, camera matching/verification, Kirk Rudy tabbers, Thomson mail tables, sorting/conveyor modules, reject systems, and other mailstream components. FlowMaster inserters are known for their durability, flexibility, and compatibility with automated addressing and verification systems.
Ideal for lettershops, direct mail houses, fulfillment centers, and print/mail operations looking for proven, high-throughput inserting capabilities.
PITNEY BOWES – FLOWMASTER INSERTER SYSTEMS
Models: FlowMaster RS, FlowMaster 12000 (6-Stn & 12-Stn configurations)
Application: Direct mail, transactional mail, lettershop, high-volume inserting
GENERAL FEATURES
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Speed (varies by model):
- RS Inserter: ~12,000 envelopes/hour (line dependent)
- FlowMaster 12000: up to ~12,000 cycles/hour
- Actual throughput depends on configuration & envelope type
Stations:
- 6-Station Inserters (typical for 12000 lines)
- 12-Station Inserters (common on full-size FlowMaster systems)
MODULES & OPTIONS
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Inkjet Systems:
- MCS inkjet bases (multiple lines)
- Additional inline addressing capability
Camera Verification:
- Matching systems for sequence integrity
- 1-to-1 matching and read/print capability
Tabbing:
- Kirk Rudy tabbers (several lines)
- Single or dual tabbing configuration depending on module
Mail Tables:
- Thomson Shore mail tables
- PB mail tables with conveyors
Feeding & Insertion:
- Vacuum insert feeders
- Envelope feeders
- Folding sections (if equipped)
- Right/left discharge depending on configuration
Finishing & Delivery:
- Conveyor belts
- Stackers and sorting tables
- Reject/divert gates
APPLICATIONS
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Direct mail production
Statement & transactional mail
Addressed mailers
Multicomponent inserting
Fulfillment & mailing operations
NOTES:
Exact features depend on the line—many systems include inkjet, cameras, mail tables,
tabbers, or specialty modules. Verification & addressing packages vary by year.
• Pitney Bowes FlowMaster RS inserters (2012–2014 models)
• Pitney Bowes FlowMaster 12000 inserters (2004–2006 models)
• 6-station and 12-station inserting platforms
• MCS inkjet addressing systems
• Camera systems for matching/verification
• Kirk Rudy tabbers (190 series or similar)
• Thomson Shore mail tables (varies by line)
• Vacuum feeders & envelope feeding modules
• Folding sections (pre-fold or inline depending on model)
• Divert/reject stations
• Conveyor delivery, mail tables, and stackers
• High-speed envelope insertion for direct mail and transactional applications
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