Splicer Controls Modernization – Upgrade Program
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Upgrade outdated control systems on KTI, Butler, Megtec, Jardis, Contiweb, and other zero-speed or flying splicers with a modern, fully supported Siemens platform.
Legacy splicer controls are increasingly difficult and expensive to maintain. Our upgrade replaces proprietary boards and obsolete I/O with off-the-shelf Siemens PLCs, distributed I/O, and a modern touchscreen HMI, giving you reliability, easier troubleshooting, and long-term parts availability.
What’s Included:
• New Siemens PLC & 7" touchscreen HMI
• Updated distributed I/O and networked architecture
• Improved diagnostics & alarm history
• Reuse of existing actuators/valves (replaced only if needed)
• Full installation, commissioning, and training
Supported Functions:
• Turret unwind & splice sequencing
• Tension control (dancer, diameter, web speed)
• Pneumatics & brake integration
• Festoon & splice head control
Key Benefits:
• Eliminates obsolete electronics
• Reduces downtime and maintenance costs
• Standardizes controls across multiple splicers
• Provides open, supportable code for long-term use
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